Triumph Spitfire 1500 front brake caliper repair

Gimme a Brake!

Triumph Spitfire 1500 front brake disc replacement
The Spitfire’s front brake calipers have suffering from chronic seizures (as I discovered the hard way during my maiden voyage home from the shop after getting the floorpans replaced) – the calipers came off easier than expected, though …
Was planning to replace the brake discs as well, but just realised I’d need to remove hub, repack bearing grease, etc – not feeling that ambitious…


Triumph Spitfire 1500 brake caliper assembly
My kid has Legos more difficult to assemble than the Spitfire’s front disc brake calipers & pads!


Triumph Spitfire 1500 disc brake caliper assembly
Kinda unnerving that these Lilliputian cotter pins are the only thing holding the brake pad mounting pins in place…


Triumph Spitfire 1500 brake caliper restoration
Getting the caliper retainer bolts to thread thru through several layers of dust shields requires equal parts zen patience and luck – especially after one realizes that the bottom one must be seated first!



Triumph Spitfire 1500 front brake caliper repair
One new brake caliper installed: 1/2 way there to discovering a New World of Awesome Stopping Power! I feel like Columbus…

Triumph Spitfire 1500 gearbox mount restoration

A Graceful Dismount

Triumph Spitfire 1500 engine mounts
Whilst enjoying the delightful task of removing the oil pan, it became apparent that jacking the engine up a bit would be helpful, thanks in no small part to some less than generous clearances for the Spitfire’s oil pan bolts engineered in by a diabolical chap at British Leyland back in the day. In keeping with the Triumph Spitfire Restoration Onion Effect (wherein peeling off and exposing one layer of detritus reveals yet another), during that process I tangled with what remained of the motor mounts, and deemed them somewhat past their prime. So out came the floor jack again and…

Hell yeah: managed to replace the motor mounts without dropping the engine and trans on the floor! AND managed not to bugger up the “new” oil pan!



Triumph Spitfire 1500 gearbox mount restoration
…while I was at it and things were all jacked up removed the rear trans mounts too – now can permanently (again, for the second time – so much for planning ahead!) cover this over with the new gearbox cover and carpet.

Triumph Spitfire 1500 oil pump

100% Oil Change

Spitfire 1500 oil pan removal
That Revolutionary War re-enactment I had with the Spitfire’s oil pan a few weeks back was not just for sport: it was part exploratory surgery and part triage to assess the condition of said oil pan. The verdict was not good. Fortunately, a call to the ever helpful chap at Spitbits yielded the part the even they (along with all other suppliers) didn’t list on their site: the mythic oil pan. Sure it was a trifle used, but not as used as the one on my Spitfire. The quasi-solidified, primordial oil-based muck at the bottom of this pan convinced me that the only way to really change the oil in this Spifire was to throw out the pan with the bathwater. (The old oil pan has since been convalescing in my retirement community for parts that will one day be refurbshed and ebay’d).

Pictured here, we’re 1/2 way thru a thorough (albeit messy) oil change (1st in over 10 years) process consisting of: unmounting the engine; jacking up engine; shoehorning old oil pan out from between bottom of block, top of frame crossmember & front of bellhousing.



Triumph Spitfire 1500 oil pump
Down under where the sun don’t shine on a triumph Spitfire – bottom of block flange cleaned & ready to meet the “new” oil pan.

Triumph Spitfire 1500 heater

Permanent A/C: Heater Removal

Triumph Spitfire 1500 heater
In the topless world of roadsters you don’t need heaters anyway, especially ones that leak on your feet once turned on. Added bonus for improved mpg: the Spitfire is now about 15 lbs lighter. At some point, restoring and ebay-ing this bad boy is on my list, but for now I’m more concerned with getting the car on the road.



Triumph Spitfire 1500 heater bypass
Triumph Spitfire 1500 heater bypass installation – cleans up the plumbing in the engine bay a bit too!

Triumph Spitfire oil pan drain plug

Panning for Oil

Triumph Spitfire 1500 oil pan removal
Dear sadistic engineer at British Leyland: Sorry you lost the Revolutionary War, but it’s time to get over and stop senseless retaliation like placing one of the Spitfire 1500’s oil pan bolts 3/4 of an inch directly above the frame rail (at the other end of this open-end wrench, which is allowed about 15 degrees of travel) so as to be utterly inaccessible to any ratchet in the colonies.



Triumph Spitfire oil pan drain plug

Half an hour, several cold ones, a sore knuckle or two and a good deal of colorful language later, the offending oil pan bolt is liberated, and the oil pan is ready for removal.

Triumph Spitfire 1500 floorpan restoration

Keeping My @#$ off the Pavement, pt. 2

1974 Triumph Spitfire 1500 floorpan replacement
Solid floors in the Spitfire! Picked up from the shop today with freshly welded floorpans (replacing the previous Tin Worm specials) & inner sills. One major step closer to street legality. 15 mile trip (with a ’95 insp. sticker – only in VT) also was the ’74 Spitfire’s first real road test in 21st century: managed it with just one seized brake caliper and a brief leak from the (otherwise useless) lame-duck heater on my shin. Gotta love the smell of brake pads and coolant in the morning…


Triumph Spitfire 1500 floorpan restoration

New floorboards primed – waiting to paint body color and install new carpet. Watching the paint dry….

The long and winding road of restoring and maintaining a 1974 Triumph Spitfire 1500